If you’ve had an EV charger installed recently you may have been hit with a bill for an expensive ‘Type B’ RCD. Read on to find out what these devices are and whether you really need one. Furthermore, if you’re an electrician trying to navigate the minefield of conflicting information around EV charging station installation requirements, we hope this will help.
An RCD or Residual Current Device is a clever piece of equipment that has become one of the most ubiquitous electrical safety devices in the world. Put simply, an RCD is designed to rapidly switch a circuit off before causing injury or death in the event that a person or animal touches a live circuit.
In a balanced electrical circuit, electric current flows from the supply, through the load (for example an EV charger) and back to the supply. The current flowing in both the live and neutral conductors is equal, and the RCD remains closed.
In the event that say, a person uses a faulty charging station or cable and touches a live conductor, electric current will begin to flow through their body to the ground (earth). In this event, the current flowing in the live and neutral conductors is no longer balanced, as some of the current has taken an alternative path to earth. The RCD quickly opens, thus interrupting the circuit and protecting the person.
In many countries, including New Zealand and Australia, it is a requirement to install an RCD upstream from the EV charger (at the main supply or distribution board), even if the EV charger has an RCD built in. Part of the reason for this is that it will protect a person in the case that the supply is broken between the distribution board and the EV charger (for example a person cuts the supply cable with a power tool).
For some time, it was not unusual to see common, reasonably priced ‘Type A’ RCDs installed on the EV charger supply. More recently however, a significantly more expensive type of RCD referred to as ‘Type B’ has been encouraged by various guidelines and standards. Take for example this Domestic EV Charger Installation Guide from Master Electricians, or this guide from Worksafe NZ.
The reason for these recommendations is that in theory, the charging circuitry in the power electronics of a modern EV has the potential to introduce harmonics or ‘smooth DC residual currents’ while charging. This DC residual current could potentially ‘blind’ a Type A RCD, rendering it incapable of responding to a situation in which there is a genuine electric shock risk.
A Type B RCD on the other hand provides a more comprehensive detection capability for various residual fault currents, including smooth DC currents.
The installation of a Type B RCD in series with the EV charger is one option to remove the risk of a Type A RCD becoming inoperable, but it can add at least $300 – $400 to an EV charger install. An alternative option is to choose a charging station with a built in RDC-DD (Residual Direct Current Detection Device), alongside a more cost-effective Type A RCD. The RDC-DD will detect any DC residual current of over 6mA and safely stop the charging session, before allowing the Type A RCD to operate in a potentially compromised manner.
In the latest IEC standard for Mode 3 electric vehicle charging stations (IEC 61851-1:2017) section 8.5 refers to the EV supply equipment requiring either:
The standard used as an example of the appropriate DC detection equipment is IEC 62955.
Not only does IEC 61851-1:2017 permit the use of an RDC-DD and Type A RCD instead of a Type B RCD, but New Zealand’s own Worksafe has released an addendum to the Worksafe Electric Vehicle Charging Safety Guidelines permitting the use of RDC-DD:"They (Guidelines) do not prevent the use of an RDC-DD in compliance with IEC 62955 in combination with a type A RCD as an alternative to the use of a type B RCD, provided the RDC-DD and the type A RCD are installed in accordance with the relevant IEC Standards.”
When installing an EV charger, you should ensure that its supplier has provided an appropriate SDoC (Supplier Declaration of Conformance). If installing a Type A RCD, you should ensure that the charging equipment that you are installing includes an RDC-DD compliant with IEC 62955, as not all charging stations do. All Evnex charging stations include a IEC 62955 compliant RDC-DD, and this is stated explicitly in our SDoC.
"All Evnex charging stations include a IEC 62955 compliant RDC-DD."
The installation cost of a dedicated EV charger is a large barrier for many EV drivers on a budget, and the price difference between a Type A RCD and Type B RCD of at least $300-$400 can cause further resistance. There are several safety benefits of using a dedicated charging station over a ‘Mode 2’ portable lead. The October 2019 Addendum to the Worksafe Electric Vehicle Charging Safety Guidelines. goes further to say: “The guidelines strongly discourage allowing a staff member with an employer owned vehicle to charge the vehicle at home using Mode 2 charging with an in-cable control and protection device (IC-CPD). This is because it relies on the safety and integrity of the home’s wiring, something that the employer has little control over.”
Given the clear safety advantages of dedicated EV charging stations, we believe that it would be unfortunate if confusion within the industry around RCD requirements resulted in unnecessarily high installation costs for dedicated EV charging stations, thus limiting their use.